Polaris 2015 RZR 900 - Rear Half Shaft Removal

7.12
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
8. Torque wheel hub nut
6
to specification and install a
new cotter pin
7
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
9. Install new brake caliper mounting bolts and torque to
specification.
Front Caliper Mounting Bolts:
30 ft-lb (42 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
10.Install wheel and four wheel nuts. Torque wheel nuts
to specification.
Wheel Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
11. Rotate wheel and check for smooth operation.
Rear Half Shaft Removal
1. Remove the center cap
1
on the wheel.
2. Remove the cotter pin
2
and loosen the castle nut
3
.
3. Slightly loosen the four wheel nuts.
4. Safely raise and secure the vehicle.
WARNING
Serious injury may result if the machine tips or falls. Be
sure machine is secure before continuing this
procedure. Always wear eye protection.
5. Completely remove the four wheel nuts and the
wheel.
FINAL DRIVE