Polaris 2015 RZR 900 - Front Caliper Disassembly

9.20
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Front Caliper Disassembly
1. Remove both brake pads from the caliper (see
Chapter 9 – Front Caliper / Pad Removal, page
9.16).
2. Remove mount bracket assembly
1
and dust boots
2
.
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
NOTE: Do not remove the caliper pistons with a
standard pliers. The piston sealing surfaces will
become damaged if a standard pliers is used.
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
6. Clean the caliper body, pistons and retaining bracket
3
with brake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper
body.
BRAKE SYSTEM