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3.72

9925723 R01 - 2015 RZR 900 Service Manual

27. Reinstall the oil cooler

, if previously removed. Use

new O-rings upon installation

28. Torque oil cooler retaining bolts to specification.

Oil Cooler Retaining Bolts:

7 ft-lb (10 Nm)

29. Proceed to Flywheel Installation, page 3.72 and

then Cylinder Head Installation, page 3.76.

Flywheel Installation

1. If previously removed, reinstall the flywheel key.

2. Clean taper of crankshaft to remove all oil or grease.

3. Clean flywheel taper to remove all oil or grease.

4. Align flywheel key-way with key and install the

flywheel, seating it fully on taper.

5. Install flywheel retaining bolt. Using a commercially

available strap wrench, hold the flywheel and torque

the flywheel retaining bolt

to specification.

NOTE: If the Cylinder Holding & Camshaft

Timing Plate (PU-50563) is installed, remove it

before tightening the flywheel.

Flywheel Retaining Bolt:

133 ft-lbs (180 Nm)

6. Install the starter torque limit gear as an assembly.

ENGINE / COOLING SYSTEM

Polaris 2015 RZR 900 Service Manual

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