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6.36

9925723 R01 - 2015 RZR 900 Service Manual

TROUBLESHOOTING

Shifting Difficulty

Check the following items when shifting difficulty is

encountered.

• Shift cable adjustment/condition

• PVT alignment (clutch center distance)

• Idle speed (throttle cable routing)

• Transmission lubricant type/quality

• Loose fasteners on sector gear cover

• Worn rod ends, clevis pins, or pivot arm bushings

• Shift selector rail travel

• Worn, broken or damaged internal transmission

components

NOTE: To determine if shifting difficulty or

problem is caused by an internal transmission

problem, isolate the transmission by

disconnecting the shift cable end from the

transmission bellcrank. Manually select each

gear range at the transmission bellcrank, and

test ride vehicle. If it functions properly, the

problem is outside the transmission.

If transmission problem remains, disassemble

transmission and inspect all gear dogs for

wear (rounding) or damage. Inspect all

bearings, circlips, thrust washers and shafts

for wear.

TRANSMISSION

Polaris 2015 RZR 900 Service Manual

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