Polaris 2015 RZR 900 - Front Half Shaft Installation

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9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Front Half Shaft Installation
1. Install new spring ring
1
on drive shaft. Apply an anti-
seize compound to the splines
2
.
2. Align splines of drive shaft with front gearcase and
reinstall the drive shaft. Use a rubber mallet to tap on
the outboard end of the drive shaft if necessary
3. Install drive shaft into the front bearing carrier.
4. Install the upper and lower ball joint ends into the
front bearing carrier.
5. Install new pinch bolts
3
and nuts. Torque to
specification.
Ball Joint Pinch Bolts:
42 ft-lb (57 Nm)
6. Apply Anti-Seize to drive shaft axle splines.
7. Install front wheel hub assembly
4
, cone washers
5
,
and hand tighten the castle nut. Install washers with
domed side out.
FINAL DRIVE