8.14
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
Upper Steering Shaft Installation
NOTE: If steering wheel was removed, follow this
procedure to ensure the upper steering shaft is
properly positioned on the power steering stub
shaft.
CAUTION
Striking the steering wheel or steering shaft can
permanently damage the EPS unit and cause a Power
Steering Fault.
1. Install the upper steering shaft and align the skip-
tooth spline
in the upper steering shaft.
2. Install the pivot tube and torque fasteners to
specification.
Pivot Tube Fasteners:
40 ft-lb (54 Nm)
3. Install the tilt shock and torque fastener to
specification.
Tilt Shock Fastener:
7 ft-lb (10 Nm)
4. Be sure the front wheels are pointing straight ahead
and install the steering wheel and retaining nut.
Torque the nut to specification and reinstall the plastic
wheel cover.
Steering Wheel Nut:
65 ft-lbs (88 Nm)
5. Install a new upper steering shaft pinch bolt and nut.
Torque pinch bolt to specification.
Upper Steering Shaft Pinch Bolt:
15 ft-lbs (20 Nm)
6. Reconnect both electrical harnesses onto the power
steering unit. Be sure the connectors snap into place.
7. Reinstall the black plastic cover over the power
steering unit and install the two Torx fasteners.
8. Turn the key switch on and test EPS operation.
STEERING / SUSPENSION