Section 03 ENGINE
Sub-Section 02 (599, 699 AND 809 ENGINE TYPES)
03-02-12
809 ENGINE
1. Oil level plug
599 AND 699 ENGINES
1. Oil level plug
Add chaincase synthetic oil (P/N 413 8028 00) into
water pump housing until oil level reach bottom of
plug hole. See above illustration. Total capacity is
about 14 cc (.47 US oz).
This oil addition is needed only when servicing
water pump. During normal engine operation, this
oil can flow through engine. After that fuel/oil mix-
ture will lubricate water pump bearings by scav-
enging.
6, Screw
Apply Loctite 242 on screw threads. Install the
screw retaining oil line clip first. If experiencing
leaks at carburetor adaptor, use primer N and Loc-
tite 515 on sealing surfaces of crankcase and
adaptor.
7, Seal
Install seal using pusher (P/N 420 8765 16).
8,9, Plastic Gear and Steel Gear
Apply grease to needle bearing of each gear.
Install plastic gear on oil pump side. Steel gear
goes on water side, its shoulder first.
1. Plastic gear
2. Steel gear
3. Shoulder facing crankcase
A06C3RA
6 4 8
10 12
1
2
7 5
1
3 9 11
A06C2HA
13
14
53672
1
8
4
9
11
12
10
1
A06C1RA
420 8765 16
1
A06C34A
23
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