III
SECTION PAGE
SAFETY NOTICE .................................................................................................................................. V
INTRODUCTION AND .......................................................................................................................... VI
ABBREVIATION LIST
LUBRICATION
AND MAINTENANCE
.................................................................................................... *
01
TOOLS
.................................................................................................... 01-1
02
TROUBLESHOOTING
.................................................................................................... 02-1
ENGINE
Table of contents......................................................................... *
699 Engine ................................................................................. *
Leak test and engine dimension measurement .......................... *
CDI system (360-watt magneto system)..................................... 03-1
Oil injection system ..................................................................... *
Liquid cooling system.................................................................. *
Rewind starter............................................................................. *
Carburetor and fuel pump............................................................ 05-1
Fuel tank and throttle cable ......................................................... *
TRANSMISSION
Table of contents......................................................................... *
Drive belt ..................................................................................... *
Drive pulley.................................................................................. *
Driven pulley................................................................................ *
Pulley distance and alignment ..................................................... *
Brake ........................................................................................... *
Gearbox ....................................................................................... **
Drive chain................................................................................... *
03
ELECTRICAL SYSTEM
Table of contents......................................................................... *
Wiring diagrams........................................................................... 08-1
Ignition timing.............................................................................. *
Spark plugs.................................................................................. *
360-watt magneto system .......................................................... 03-1
Component location .................................................................... 03-1
Theory and operation................................................................... 03-1
Testing procedure ....................................................................... 03-2
Heating elements switches system ............................................ 03-3
Component location .................................................................... 03-3
Theory and operation................................................................... 03-3
Testing procedure ....................................................................... 03-3
Dimmer switch system ............................................................... 03-4
Component location .................................................................... 03-4
Theory and operation................................................................... 03-4
Testing procedure ....................................................................... 03-4
* Refer to
1997 Shop Manual volume 3
(P/N 484 0647 02)
** Refer to
1997 Shop Manual volume 2
(P/N 484 0647 01)
TABLE OF CONTENTS