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Baker Hughes Apollo 3 User Manual

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Copyright 2020 Baker Hughes Company. All rights reserved.
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Table of Contents

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Baker Hughes Apollo 3 Specifications

General IconGeneral
BrandBaker Hughes
ModelApollo 3
CategoryControl Systems
LanguageEnglish

Summary

1 Quick Start Guide

1.1 Log on to Access Drive Configuration

Procedure for accessing the drive configuration by logging into the system.

1.2 Quick Start

Guides users through initial drive configuration settings for pumping applications.

3 System Overview

3.1 Introduction

Overview of the Apollo Intelligent Control System and its applications.

3.2 Hardware

Details the electronic assemblies comprising the Apollo Intelligent Controls System.

3.2.1 Apollo HMI (Human Machine Interface)

Describes the Apollo HMI functions as GUI, master controller, and motor drive interface.

3.2.2 Apollo I/O Board Assembly

Explains the Apollo I/O Board Assembly providing an I/O interface for the Apollo system.

3.2.4 RSTi Expansion I/O Module

Details the RSTi Expansion I/O modules for Surface Pumping System (SPS) applications.

3.3 Hardware Installation

Covers the installation procedures for the Apollo Intelligent Control System in various drives.

3.4 System Concepts and Definitions

Defines key system concepts including inputs, channels, triggers, and outputs.

3.4.1 Inputs

Explains input sources like analog/digital inputs, downhole sensor, and drive data.

3.4.3 Triggers

Describes triggers used to monitor channel information and signal events or conditions.

3.4.6 Templates

Defines templates as configurations that specify system functionality for applications.

3.5 Drive Modes

Provides an overview of the available drive modes for system operation.

3.5.1 Manual Frequency Mode

Details the Manual Frequency mode for controlling drive speed at a programmable rate.

3.5.3 PID Speed Control Mode

Explains PID Speed Control mode for maintaining system parameters at a specified level.

3.6 User Interface Conventions

Describes the conventions for using the Apollo user interface, including LEDs and keypad.

3.6.1 LEDs

Explains the function of the three high-intensity LEDs for determining Apollo system operating state.

3.6.5 System State

Describes how the System State displays the up-to-date status of the Apollo system.

3.7 User Levels

Outlines the three user levels (1, 2, 3) and their associated privileges.

3.7.1 Level 1 Users “Logged-out”

Describes Level 1 user permissions for operators who monitor performance but don't configure the drive.

3.7.2 Level 2 Users “Logged-in”

Details Level 2 user permissions for service personnel setting up or modifying drive configuration.

3.8 Screen Types

Details various screen types available on the Apollo system.

3.8.1 Home Screen

Describes the Home Screen as the default display showing relevant data.

3.8.2 Data Display Screens

Explains how users access and navigate Data Display screens.

3.8.4 Digital I/O Screen

Shows the state of all digital inputs and outputs in the system.

3.9 Settings

Provides access to commonly modified parameters for system configuration.

3.9.1 Setpoint Screens

Allows users to change the setpoint for the currently active drive mode.

4 Basic Setup Sequence

4.1 Log In

Details the process for logging into the Apollo Control System for configuration.

4.3 Main Menu

Describes the main navigation menu of the Apollo system.

4.4 Other Initial Setup Menu

Provides access to system settings modified during initial setup.

4.4.1 Set Date/Time

Instructions for verifying or correcting the system's time zone, date, and time.

4.4.2 Set Well and Site Names

Guides on setting well and site names for data organization and grouping.

4.4.5 Setup Power Fail Restarts

Covers enabling the automatic restart function after a power loss.

4.4.6 Setup Password Protection

Explains how to change default passwords to prevent unauthorized access.

4.5 Configure Drive Settings

Details configuring parameters for low-level drive (power module) operations.

4.7 Configure Motor Overload

Guides configuration of motor overload parameters for motor protection.

4.8 Configure Motor Underload

Explains configuration of motor underload parameters for low current motor protection.

4.9 Configure Downhole Limits

Details configuring parameters for downhole tool shutdowns based on limits.

4.11 Adjust Setpoint

Describes adjusting the system setpoint for controlling the drive output frequency.

5 Additional Setups

5.1 Add I/O Board

Guides on executing the wizard to enable Apollo to use the Apollo I/O board.

5.2 Setup a Downhole Tool

Explains how to adjust Osiris Modbus address, communication port, or select a different tool.

5.4 Setup Analog Inputs

Details configuring analog inputs using Channel Info screens.

5.5 Setup Digital Inputs

Explains configuring digital inputs using Channel Info screens.

5.6 Setup Drive Mode

Navigates to the Set Drive Mode menu to configure operational modes.

5.7 Setup Restarts

Explains auto-restart capabilities and how to enable/disable them per trigger.

5.9 Control Source

Controls where the Apollo system accepts Start and Speed Control commands.

5.10 Pump Curve Setup

Guides configuration of pump curve monitoring and control functionality.

5.16 Edit a Screen

Guides on customizing Apollo Data Display screens as needed.

5.20 Add a Trigger to a Channel

Details adding triggers to channels for making decisions based on channel information.

5.24 SPS Setup

Details the functionality for Surface Pumping System (SPS) applications.

8 Apollo Applications

8.1 Switchboard Application

Covers the Switchboard application, including equipment and wiring.

8.2 Vector VII / Vector Plus ESP Application

Details the Vector VII/Vector Plus ESP application requirements.

8.3 Vector VII/Vector Plus SPS Application

Covers the Vector VII/Vector Plus SPS application requirements.

9 Apollo Motor Overload Protection

9.1 I2T Motor Overload Algorithm

Explains the I2T algorithm for protecting motors from heat damage by modeling heat buildup.

9.2 Advantages of the I2T Motor Overload Algorithm

Compares I2T algorithm advantages over fixed threshold/time delay algorithms.

10 Trigger Definition

10.1 Trigger Definition

Explains how triggers are used to define events and take actions affecting the motor controller state.

10.2 Basic Trigger Settings

Details basic trigger settings including Name, Trigger Type, and Trigger State.

10.3 Trigger Types (Basic)

Describes basic trigger types appropriate for most field configurations.

10.4 Trigger States

Defines trigger states such as Clear-Not In Use, Clear-Locked Out, and Set.

10.5 Trigger Actions (Basic)

Outlines basic trigger actions like Logic Only, Log Only, and STOP->FAULT.

10.6 Enable States

Explains when triggers can be selected in different motor control states.

10.7 Trigger Screens

Details the Trigger Info Screen and parameters that can be edited.

10.8 Trigger Types (full list)

Provides a complete list of trigger types, including basic and advanced options.

10.10 Special Triggers

Covers special triggers, including internal and motor control state triggers.

10.10.1 Internal Triggers

Lists internal triggers set or cleared by built-in software logic.

11 Pump Curves

11.1 Pump Curve Terminology

Defines terms related to pump curves such as BEP, Down Thrust, and Efficiency Curve.

11.2 Apollo Pump Curve

Illustrates the Apollo pump curve and its labeled parts.

11.3 How Apollo Uses the Pump Curve to Protect the Pump

Details how Apollo integrates pump curves for real-time monitoring and protection.

11.4 Setting up the Pump Curve

Guides the user through the pump curve configuration wizard.

11.8 Creating a Custom Pump

Guides on adding new pumps to Apollo's list using a Custom Pump spreadsheet.

11.9 Installing/Selecting a Custom Pump on Apollo

Details the process of installing or selecting a custom pump file on an Apollo system.

12 Appendix A–Full Installation of Apollo Software

12.1 Install Apollo

Step-by-step instructions for installing the Apollo software from a USB flash drive.

12.2 Load a Template (If Required)

Guides on loading appropriate templates for Apollo applications.

12.3 Reset Drive To Defaults (If Required)

Instructions for resetting the drive to default settings, especially for Vector VII drives.

12.5 Updating a Configuration from Apollo 2.x

Provides steps to update Apollo configurations from version 2.x to version 3.x.

13 Appendix B

13.1 USB Menu

Details the USB Menu options for data transfer and file management.