Baker Hughes Apollo 3 - Default Chapter; Table of Contents

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Page 2 of 277
Contents
Apollo 3 Intelligent Control System User Manual .................................................................................................................... 14
1 Quick Start Guide .............................................................................................................................................................. 14
1.1 Log on to Access Drive Configuration ................................................................................................................ 14
1.2 Quick Start .............................................................................................................................................................. 14
2 I Want To. .................................................................................................................................................................................................................... 21
2.1 Set Pump Speed .................................................................................................................................................... 21
2.2 Change Color Scheme .......................................................................................................................................... 21
2.3 Log In/Access the Main Menu .............................................................................................................................. 21
2.4 Set the Date and Time.................................................................................................................................................. 22
2.5 Change the Passwords ......................................................................................................................................... 22
2.6 Set the Pump Direction ......................................................................................................................................... 22
2.7 Set the Well Name/Site Name ............................................................................................................................. 22
2.8 Set the Motor Overload ......................................................................................................................................... 22
2.9 Set the Motor Underload ....................................................................................................................................... 22
2.10 Set the Drive Mode .............................................................................................................................................. 22
2.11 Set the Transformer Ratios ................................................................................................................................ 23
2.12 Setup a Downhole Tool .............................................................................................................................................................. 23
2.13 Setup Restarts ..................................................................................................................................................... 23
2.14 Setup Pump Curve .............................................................................................................................................. 23
2.15 Set the Control Source........................................................................................................................................ 23
2.16 Add Apollo I/O Board .......................................................................................................................................... 23
2.17 Add a Data Display Screen to the Level 1 Data Rotation .............................................................................. 23
2.18 Add a Setting to the Settings Rotation.............................................................................................................. 24
2.19 Change the Automatic Screens ......................................................................................................................... 24
2.20 Log In to Level 3 from Level 2 ........................................................................................................................... 24
2.21 Add a Limit to a Channel .................................................................................................................................... 24
2.22 Add a Digital Output to a Trigger ............................................................................................................................. 24
2.23 Communicate with the drive using SCADA ..................................................................................................... 24
2.24 Communicate with the drive using the Remote User Interface ..................................................................... 24
3 System Overview .............................................................................................................................................................. 24
3.1 Introduction ............................................................................................................................................................. 24
3.2 Hardware................................................................................................................................................................. 25
3.2.1 Apollo HMI (Human Machine Interface) .................................................................................................. 25
3.2.2 Apollo I/O Board Assembly ....................................................................................................................... 29
3.2.3 Downhole Sensor Interface (DSI) Assembly .......................................................................................... 32
3.2.4 RSTi Expansion I/O Module ...................................................................................................................... 34
3.2.5 Backspin Probes ......................................................................................................................................... 45
3.2.6 Block Diagram–Apollo System in a Vector VII or Vector Plus ESP Application ................................. 47
3.2.7 Block Diagram–Apollo System in a Switchboard Application .............................................................. 48
3.2.8 Block Diagram–Apollo System in a Vector VII or Vector Plus SPS Application ................................. 49
3.3 Hardware Installation ............................................................................................................................................ 49
3.3.1 Mechanical Installation – Non-Vector Plus Applications ....................................................................... 50
3.4 System Concepts and Definitions ....................................................................................................................... 56
3.4.1 Inputs ............................................................................................................................................................ 56
3.4.2 Channels ...................................................................................................................................................... 57