EasyManua.ls Logo

Barco F90 User Manual

Barco F90
141 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
F90
Service Manual
723–0016/02
01/12/2017

Table of Contents

Other manuals for Barco F90

Question and Answer IconNeed help?

Do you have a question about the Barco F90 and is the answer not in the manual?

Barco F90 Specifications

General IconGeneral
BrandBarco
ModelF90
CategoryProjector
LanguageEnglish

Summary

Introduction

Scope and Limitations

Details the document's intent, authorized users, and update policy.

Copyright

States all rights are reserved and prohibits copying without consent.

Trademarks

Mentions brands are trademarks and not endorsements.

Required Handtools

Lists necessary tools for servicing the projector unit.

General Safety

General Safety Instructions

Provides essential safety guidelines for laser products and operation.

Notice on Safety

Describes compliance with international safety standards for equipment.

Users Definition

Defines terms like SERVICE PERSONNEL and USER/OPERATOR for manual context.

Important Safety Instructions

Prevent Electrical Shock Risk

Instructions to prevent electrical hazards during operation and servicing.

Prevent Personal Injury

Guidelines for avoiding physical harm and damage during use.

DLP System Overview

F90 Optical Principle

Explains the light path and components of the F90 projector's optical system.

GP6 System Functionality

Electronic Platform Details

Describes the main PCBs and their roles in the projector's electronics.

I/O and Processing Tasks

Lists PCBs and their associated tasks for malfunction localization.

GP6 Periodical Maintenance

Service Interval Matrix

Details components needing replacement at specified service intervals.

Available Service Kits

Lists complete service kits available for purchase for maintenance.

OSD and Display Menu Navigation

Service Menu Access and Navigation

Explains how to enter and navigate the projector's service menu.

Troubleshooting Tools Overview

Mentions the Barco Prospector application for diagnostics.

Thermal Management System

Ventilation and Cooling System

Describes the projector's airflow and cooling mechanisms.

Lens Handling and Adjustment

Scheimpflug Adjustment Procedure

Refers to the User Guide for Scheimpflug adjustment details.

Locking Lens Position Mechanism

Explains the importance and procedure for mechanically locking the lens.

Optical Alignment Procedures

Perfecting the Light Path

Describes adjusting the lighting mirror for optimal illumination.

Lightning Mirror Orientation Adjustment

Details how to adjust the mirror's orientation for image quality.

Lightning Mirror Horizontal (X) Adjustment

Instructions for adjusting the mirror horizontally.

Optical Adjustments

Lighting Mirror Vertical (Y) Adjustment

Instructions for adjusting the mirror vertically.

Relay Tube Lens Focus Adjustment

Procedure for adjusting the relay tube lens focus.

Color Uniformity TI Loop Mirrors Adjustment

Adjusting TI Loop mirrors for uniform color brightness.

Left TI Loop Mirror Color Uniformity

Detailed steps for adjusting the left TI loop mirror for color uniformity.

Right TI Loop Mirror Color Uniformity

Steps for adjusting the right TI loop mirror for color uniformity.

Color Uniformity Final Verification

Procedure for final color uniformity check using a spectrometer.

Colorwheel System

Replace Colorwheel Assembly

Instructions on how to replace the colorwheel assembly.

Colorwheel Index Adjustment

Explains calibration of the color wheel via the service menu.

Colorwheel Index Adjustment Procedure

Step-by-step guide to adjust the color wheel index.

Phosphor Wheel System

Replace Phosphor Wheel Assembly

Refers to replacement procedure in chapter "Phosphor wheels (2 pcs)".

Enter Prospector Diagnostic Tool

Guide on accessing the projector's diagnostic web interface.

Calibrate Phosphor Wheel

Details calibration of phosphor wheels via the Prospector application.

Laser Pulsing Calibration

Laser Pulsing Adjustment Procedure

Step-by-step guide for adjusting laser pulsing parameters.

XPS Actuator System

Replace XPS Actuator Unit

Instructions for replacing the XPS actuator unit.

Calibrate XPS Actuator

Guide on calibrating the XPS actuator using the Pixel Shift menu.

Light Engine Components

CLGA Connector Panel

Describes the CLGA connector panel and its importance for contact.

Power Supply Unit (PSU) Details

AC Input Specifications

Details the AC input versions and ratings for the power supply.

PSU Output Specifications

Lists output voltages, capacities, and connectors of the PSU.

PSU Connector Interfaces

Details various PSU connectors like HDMI-C, Mainboard, and Thermal Hub.

Troubleshooting Guide

Projector Status LED Indicators

Explains the meaning of the status LED on the projector rear.

Thermal Hub and Mainboard LEDs

Describes failure indications for LEDs on Thermal Hub and Mainboard.

Available Diagnostic Tools

Lists diagnostic tools like Prospector and pdDiagnostic.

Troubleshooting Checklist and Error Codes

Enumerate error and warning codes and their solutions.

Log File Creation and Download

Explains how to create and download log files using PToolset.

Component Assembly Hierarchy

Hierarchy Overview for Part Access

Describes which parts need removal to access faulty components.

Disassembly and Assembly Procedures

Disassembly Safety Precautions

Important safety warnings before attempting assembly/disassembly.

Remove Projector Covers

Step-by-step instructions to remove projector covers.

Remove Peripheral Mini PCBs

Instructions for removing smaller PCB modules like IR receiver.

Display and Keypad Module Removal

Procedure for removing the display and keypad module.

Scheduled Maintenance Operations

20000 Hours LFM Service

Outlines replacement of parts with a pre-defined life cycle at 20k hours.

Replace Phosphor Wheels (2 pcs)

Procedure for replacing the phosphor wheels.

Replace Fan for Phosphor Wheels

Steps for replacing the fans associated with phosphor wheels.

Change Color Wheel Cassette

Instructions for replacing the color wheel cassette.

Cooling Fan Replacement Procedures

General note about removing covers for fan replacement.

Replace PSU Fan

Procedure for disconnecting and removing the PSU fan.

Replace Fan PCB

Steps for removing and reinstalling the fan PCB.

Replace Optics Fan

Instructions for removing the fan housing for optics fan replacement.

Replace Blue Laser Clusters (2 pcs)

Procedure for accessing and replacing the laser clusters.

Clean Cooling Pump Surface

Steps for cleaning the cooling pump surface before reassembly.

Cooling Pump Connection Map

Diagram showing pump cable connections to ports.

40000 Hours Service

Details parts included in the 40k hour service, in addition to 20k hour parts.

Replace Laser Driver Fan

Necessary parts and procedure for replacing the fan for the laser driver.

Liquid Cooling System (40k Hours)

Main components of the liquid cooling system for laser clusters and DMD.

Remove Left Frame Radiator Module

Steps to remove the left frame radiator assembly.

Remove Center Frame Radiator Module

Steps to remove the center frame radiator assembly.

Remove Right Frame Radiator Module

Steps to remove the right frame radiator assembly for DMD cooling.

Reassemble Radiator Modules

Instructions for cleaning and reassembling radiator modules with pumps.

DMD, DMD Board, CLGA & Heatsink Elements

DMD Assembly Location

Highlights the location of the DMD assembly in the illustration.

DMD Board, CLGA & Heatsink Elements Removal

Steps to remove liquid cooling pump and spacers for DMD assembly.

GP6 PCB DMD Board Removal

Instructions for removing the DMD backer plate and DMD board.

CLGA and DMD Separation

Procedure for carefully removing the CLGA interface and DMD.

Reassembly After DMD Board Repair

Steps for cleaning and applying phase change material during reassembly.

GP6 Heatsink DMD Front/Rear Assemblies

Details the two assemblies available for the DMD Peltier cooling system.

GP6 Heatsink DMD Front Assembly

Notes that the Peltier element is pre-mounted on the Front Assy.

Remove Laser Interface Assembly

Instructions for removing the Laser Interface assembly.

Install New Laser Interface

Procedures for positioning and securing the new Laser Interface.

TI Loop Module Servicing

TI Loop Module General Information

Critical component warning and handling procedures for TI Loops.

TI Loop Engine Assembly Overview

Diagram showing components within the engine assembly, including TI loops.

TI Loop Left Module Procedures

Steps for accessing and removing the TI Loop Left module.

TI Loop Left Module Component Overview

Lists and illustrates components within the left TI loop.

Dichroic Filter B/Y Removal

Procedure for removing the dichroic filter.

Barrel PW Lens Assembly Replacement

Instructions for replacing the barrel lens assembly.

Blue Mirrors Removal and Orientation

Steps for removing blue mirrors and noting orientation.

390 Blue Loop Lens 3 Replacement

Procedure for removing and replacing the 390 Blue loop lens 3.

390 Blue Loop Lens 4 Replacement

Procedure for removing and replacing the 390 Blue loop lens 4.

Diffusor Blue Loop Removal

Steps for gently pulling out the blue loop diffusor.

390 RGBY Converging Lenses Handling

Guidelines for handling and installing RGBY converging lenses.

Converging Lens (Entrance) Replacement

Procedure for removing and replacing the entrance converging lens.

Converging Lens (Exit) Replacement

Procedure for removing and replacing the exit converging lens.

Adjusting Mirror in TI Loop

Steps for removing and replacing the adjusting mirror.

TI Loop Right Module Procedures

Notes that procedures are similar to the left loop, with exceptions noted.

Illumination Engine Front Components

Iris Assembly Location and Removal

Details the location and removal of the iris assembly.

Relay Tube Assembly Replacement

Procedure for removing the relay tube assembly.

PCB CLO (Constant Light Output) Removal

Steps for removing the CLO PCB.

Folding Mirror Assembly Removal

Instructions for removing the folding mirror assembly.

Remove Folding Mirror Assembly

Detailed steps for removing the folding mirror.

Lens Shift Assembly

Lens Shift Assembly Components

Lists available components for the lens shift assembly.

Lens Shift Assembly Motors Replacement

Instructions for removing and replacing lens shift motors.

Lens Position Sensors Replacement

Procedure for removing optical limit sensors for lens position.

PCB Lens Connectors Replacement

Steps for removing PCB lens connectors.

Lens Lock Screws Information

Notes on lens lock screws and their availability.

Scheimpflug Screw Information

Notes that lock nut and adjustment screws are separately available.

Lens Shift Assembly and Optical Actuator Removal

Instructions for removing the complete lens shift assembly.

TIR Prism Handling and Removal

Guidelines for handling and removing the TIR prism.

Remove the TIR Prism

Step-by-step procedure for removing the TIR prism.

Clean the TIR Prism

Instructions for cleaning the TIR prism using ionized air.

Reassemble the TIR Prism

Steps for reassembling the TIR prism.

Prism Housing Servicing

Prism Housing Access

Notes that Engine Core, lens shift, and Dump light Assy must be removed first.

Technical Operations Procedures

PCB Bracket and Fan Replacement

Outlines replacement of parts without pre-defined life cycle.

PCB Main Board Removal

Instructions for removing the main PCB.

PCB Thermal Hub Board Removal

Procedures to remove the PCB lens hub and bracket Hub board.

Power Supply Unit (PSU) Removal

Steps for removing the PSU, noting it can be done without removing other boards.

PCB Laser Drivers Servicing

Details on removing laser drivers and their cage.

Remove Laser Driver Cage

Instructions for disconnecting connectors and removing the laser driver cage.

Remove Laser Driver PCB Board

Steps for releasing clips, disconnecting cables, and lifting out the PCB.

Remove Bottom Laser Driver PCB Board

Procedure for removing spacers and disconnecting the PCB.

Related product manuals