TRANSAXLE
08
CONTENTS
page
5-Speed Manual Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-1
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-36
Clutch System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-42
Automated Manual Transaxle (AMT) Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-49
5-SPEED MANUAL TRANSAXLE
GENERAL INFORMATION
08-2
Description 08-2
Operation 08-4
Specifications 08-6
Special Tools 08-7
DIAGNOSIS & TESTING
08-9
Abnormal Noise 08-9
Symptom Diagnostics 08-9
ON-VEHICLE SERVICE
08-10
Manual Transaxle 08-10
Removal & Installation 08-10
Gear Selector & Shifter Assembly 08-15
Removal & Installation 08-15
TRANSAXLE UNIT REPAIR
08-19
Transaxle 08-19
Specifications 08-19
Disassembly 08-19
Assembly 08-23
Input Shaft 08-24
Specifications 08-24
Disassembly 08-25
Inspection 08-27
Assembly 08-28
Output Shaft 08-29
Disassembly 08-29
Inspection 08-31
Assembly 08-31
Idler Gear 08-31
Disassembly 08-31
Assembly 08-32
Reverse Shift Fork 08-32
Disassembly 08-32
1st-2nd Shift Fork 08-33
Disassembly 08-33
3rd, 4th, 5th & Reverse Fork Shaft 08-34
Disassembly 08-34
08
08–1
Chery Automobile Co., Ltd.