Krone Big Pack 4x4

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Commissioning

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Main Page

Foreword3
Table of Contents4
Introduction12
Purpose of Use12
Validity12
Contact12
Identification Plate13
Information Required for Questions and Orders13
Intended Use14
Technical Data15
Lubricants16
Filling Quantities and Lubrication Designations for Gearboxes16
Oil Quantities and Designations for the On-Board Hydraulic System17
Oil Quantities and Designations for the Compressor17
General Technical Description18
Connection Prerequisites on Tractor19
Electrical Connections19
Hydraulic Connections20
Machine Overview22
Left Side of the Big Pack Baler with Tandem Axle22
Right Side of the Big Pack Square Baler with Tandem Axle24
How the VFS Conveyor System Works26
Functional Description of the Big Pack Baler27
Safety28
Identifying Symbols in the Operating Instructions28
Identification of the Hazard Warnings28
Personnel Qualification and Training29
Dangers in Case of Non-Compliance with the Safety Instructions29
Safety-Conscious Work Practices29
Safety Instructions and Accident Prevention Regulations30
Hitched Implements31
PTO Operation32
Hydraulic System33
Tyres33
Maintenance34
Unauthorised Conversion/Modification and Spare Parts Production34
Inadmissible Modes of Operation34
Safety Instructions on the Machine34
Introduction35
Position of the Adhesive Safety Stickers on the Machine36
Position of the General Information Labels on the Machine38
Re-Ordering the Adhesive Safety and Information Labels39
Affixing the Adhesive Safety and Information Labels39
Special Safety Instructions40
Ladder40
Safety Railing42
Fire Extinguisher43
Wheel Chocks43
Parking Brake44
Flywheel Brake45
Parking Support46
Hydraulic Parking Jack (Optional)47
Commissioning49
Adjusting the Drawbar Height50
Adjusting the Height of the Drive Train52
Mounting Onto the Tractor53
PTO Shaft54
Length Adjustment54
KRONE ISOBUS-Terminal CCI 10056
Installing the Terminal into Cabin57
ISOBUS Short Cut Button58
Connecting the Terminal (on Tractors with Integrated ISOBUS System)60
Connecting the Terminal (on Tractors Without ISOBUS System)61
Connecting the Multi-Function Lever to the CCI Terminal (on Tractors Without ISOBUS System)62
Switching the Terminal on / off When the Machine Is Not Connected63
Switching the Terminal on / off When the Machine Is Connected64
Function Keys66
Manual Mode72
Manual Mode Basic Screen72
Setting the Target Bale Channel Flap Pressure75
Setting the Bale Length76
Automatic Mode78
Buttons on the Machine80
Description of Baling Process81
Bale Channel Chamber Empty81
Bale Channel Chamber Full81
Menu Level82
Short Overview82
Calling up the Menu Level83
Main Menu 1 „Settings84
Menu 1-1 „Knotter Settings85
Menu 1-1-1 „Correction Value for Bale Length86
Menu 1-1-2 „Knotter Signal87
Menu 1-1-3 „Knotter Monitoring88
Menu 1-1-5 „Bales / Blow89
Menu 1-1-6 „Blow Time90
Menu 1-2 Silage Agents / Optional91
Menu 1-3 „Sensitivity of the Direction Display92
Menu 1-4 „Central Lubrication94
Menu 1-5 „Moisture Measuring96
Menu 1-6 „Bale Balance98
Adjusting the Bale Balance99
Zeros99
Main Menu 2 „Counters101
Menu 2-1 „Customer Counter102
Menu 2-1-1104
Menu 2-2 „Total Bale Counter106
Main Menu 4 "Service108
Menu 4-2 „Manual Sensor Test109
Actuator Test117
Menu 4-4 Manual Actuator Test117
Menu 4-6 „Diagnostics Driving Speed / Motion Direction Display122
Menu 4-7 „Diagnostics Auxiliary (AUX)123
Main Menu 5 'Information124
Main Menu 6 „Fitter125
Main Menu 9 "Virtual Terminal (VT)126
Menu 9-2 „Switching between the Terminals127
Menu 9-3 „Configuration Main Window128
Alarm Message130
Alarm Messages131
ISOBUS Operation138
Attaching the ISOBUS Terminal139
Connection Terminal to Tractor139
Connection Tractor to Machine139
Differing Functions to KRONE ISOBUS Terminal CCI140
Menu 4-6 "Diagnostics Driving Speed Display/Direction of Travel Display141
Menu 4-7 "Diagnostics Auxiliary (AUX)142
Main Menu 9 "ISO Settings Info143
Menu 9-1 "Softkeys ISO Terminal144
Menu 9-2 „Switching between the Terminals145
ISOBUS „Auxiliary"-Function (AUX)146
Example of a Joystick Assignment for Fendt (Default Setting)147
Recommended Assignment of a WTK- Multi-Function Lever148
Start-Up149
Mounting Onto the Tractor150
Install the PTO Shaft151
Hydraulics153
Special Safety Instructions153
Connecting the Hydraulic Lines153
Hydraulic Brake (Export)156
Hydraulic Brake (Export France)157
Hydraulic Connection to Block the Coaster/Steering Axle (Special Equipment)158
Load-Sensing Connection159
Operating the Machine Without LS (Load-Sensing Connection)159
Operating the Machine Via LS (Load-Sensing Connection)159
Compressed Air Connections for the Compressed Air Brake160
Supports for Compressed Air Hoses160
Using the Safety Chain161
Electrical Connections162
Working Floodlight163
LED Strips163
Driving and Transport164
Preparations for Road Travel164
Lifting the Pick-Up164
Roller Chute Hydraulically Activated165
Checking the Lighting System166
Parking Brake166
Moving167
Handling the Coaster/Steering Axle (Special Equipment)168
Moving the Machine Without Hydraulic Connections170
Parking171
Parking Brake172
Wheel Chocks173
Operation174
Pick-Up174
Cutting System175
General175
Cutting Length176
Activating the Cutting System177
Blade Changing177
Unlocking the Blade Shaft179
Removing Blockages180
Baling Force Regulation181
Ejection of the Last Bale182
Opening the Bale Channel Chamber182
Medium Design182
Comfort Design182
Activating the Bale Ejector183
Medium Electronics Design183
Comfort Electronics Design183
Hydraulically Foldable Roller Chute184
Medium Design184
Comfort Version184
Length Adjustment of Big Bales184
Electrical Longitudinal Adjustment Device184
Twine185
Electrical Twine Empty Display185
Twine Motion Indicator Upper Twine (Double Knotter)186
Initiate the Tying Process Manually187
Drives188
Main Drive188
Knotter Shaft Drive189
Feed Packer Drum Drive189
XC Cutting System Drive190
Pick-Up Drive (for the XC Cutting System Version)190
Pick-Up Drive Via Gearbox (Without Cutting System XC)191
Bale Brake191
Settings192
Tying Unit193
Inserting the Twine193
Interconnecting the Twine (Twine Box)194
Threading the Twine195
Lower Twine Double Knotter195
Upper Twine196
Setting the Needles197
Lateral Setting of the Needles197
Setting the Height of the Needles on the Knotter198
Top Dead Centre of the Needles199
Adjusting the Needle Yoke Brake200
Checking / Adjusting Position of Needles - Baling Ram202
Setting the Upper Needle203
Checking the Setting of the Upper Needle203
Twine Bar204
Setting the Twine Bar (Double Knotter)204
Checking Twine Bar205
Pretension of the Twine Bar Shaft208
Setting the Knotter Shaft Brake208
Twine Brake Fehler! Textmarke nicht Definiert209
Setting the Twine Tension on the Upper Twine Strand (Double Knotter)210
Setting the Twine Tension of the Lower Twine Strand (Double Knotter)211
Knotter212
Locking the Tying Process212
Start-Up213
Double Knotter213
Knotter Hook (Double Knotter)213
Setting of Twine Retainer214
Setting the Holding Force of the Twine Retainer (6)215
Setting the Blade Lever (Double Knotter)216
Baling Ram Setting218
Setting the Baling Ram Blades218
Cleaning the Running Rails219
Lateral Setting of the Plunger219
Adjusting the Packer Relative to the Plunger220
Description of Components220
Checking Packer Coupling222
Moving Packer Strip into Position222
Moving Baling Ram into Position223
Checking Feeder Strip Relative to the Baling Ram224
Description of Components VFS System (Variable Filling System)226
Presetting Threaded Rod / Stop for the Feeler Rocker227
Zero Position (VFS System)228
Adjusting the Spring of the Zeroizing Device229
Adjusting the Triggering Sensitivity230
Adjusting the Feeler Rocker232
Adjusting the Feeler Rocker Stop234
Absorbing Mechanism235
Basic Setting of the Band Brake (Flywheel)236
Setting the Bale Chute236
Pick-Up237
Default Setting (Working Height Setting)237
Ground Pressure of the Guide Wheels238
Driving with Pick-Up in Fixed Position239
Roller Crop Guide240
Maintenance241
Special Safety Instructions241
Test Run241
Lifting242
Lifting Eyes242
Tightening Torques243
Tightening Torques (Countersunk Screws)244
Cleaning245
Drive Chains246
Conveyor Roller (I)246
Pick-Up Drive (II)246
Pick-Up Drive (III)247
Tyres248
Checking and Maintaining Tyres248
Tyre Air Pressure249
Hydraulics250
On-Board Hydraulic System251
High-Pressure Filter252
Adjusting the Hydraulic System253
Comfort Hydraulic Block Diagram255
Emergency Manual Activation256
Examples of Emergency Manual Activation256
Raising / Lowering the Roller Chute256
Pressing Force Control (with Emergency Manual Activation)257
Setting the Baling Pressure257
Releasing the Bale Channel Chamber (Comfort)257
Filling Quantities and Lubrication Designations for Gearboxes258
Oil Quantities and Designations for the On-Board Hydraulic System258
Oil Quantities and Designations for the Compressor258
Oil Level Check and Oil Change Intervals (Gearboxes)258
Main Gearbox259
Packer Gearbox260
Transfer Gearbox261
Pick-Up Gearbox262
Cutting System Drive Gear263
Maintenance - Brake System265
Special Safety Instructions265
Compressed-Air Reservoir266
Setting the Transfer Mechanism267
Pneumatic Brake Cylinders268
Compressor269
Maintenance - Lubrication270
Special Safety Instructions270
Lubricants271
General Aspects271
Lubricating the PTO Shaft272
Lubricating the Rollers for the Blade Lever272
Manual Lubrication Points on the Machine273
Automatic Centralised Lubrication System (Optional)277
Position of Sensors (Right-Hand Side of the Machine)278
Position of Sensors (Left Side of Machine)279
Adjusting the Sensors281
Namur Sensor D = 12 MM281
Namur Sensor D = 30 MM281
Placing in Storage282
Special Safety Instructions282
At the End of the Harvest Season283
Before the Start of the New Season284
Overload Coupling on Flywheel285
Malfunctions - Causes and Remedies286
Special Safety Instructions286
General Malfunctions287
Malfunctions on the Knotter290
Double Knotter290
Troubleshooting in the Central Lubrication301
Appendix302
Hydraulic System Circuit Diagrams302
On-Board Hydraulics for Medium Version Electronics302
On-Board Hydraulics for Comfort Version Electronics303
Working Hydraulics for Medium Version Electronics304
Working Hydraulics for Comfort Version Electronics305
Electrical Circuit Diagram306
Index306
Index307

Krone Big Pack 4x4 - Page 55

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