II. Removal and Installation of Exhaust Pipe and Muffler
1. Removal and installation (Fig. 2-83 shows the exhaust system of the TRITEC1.6L engine)
Fig. 2-83
1. Front floor lower heat-insulating pad of exhaust pipe
2. Dash panel lower heat-insulating pad of exhaust pipe
3. Lower heat-insulating pad 1 of exhaust pipe fuel tank
4. Right rear girder lower heat-insulating pad 1 of exhaust pipe
5. Hexagon bolt with flat washer 6. Hexagon nut with taper washer
7. Heat-insulating anti-vibration pad 8. Rear muffler assembly 1
9. Rear muffler rubber suspension block 2 10. Ball sealed pad 1
11. Compressed spring 2 12. Compressed spring bolt 2
13. Exhaust pipe anti-disconnection bracket 1 14. Exhaust pipe with pre-purifier assembly 1
15. Rubber suspension block 16. Ball sealed pad 1
17. Exhaust pipe assembly 1 18. Hexagon flange nut
1. Warning
Too hot engine and exhaust system may cause severe hurt. Stop the engine until the engine and
exhaust system are cool. And then remove the exhaust system.
1) Disconnect the battery negative pole harness.
2) See Fig. 2-83 for removal order.
3) To install, reverse the removal procedure.
2. Inspection
Start the engine and check if there is leakage in the components of the exhaust system
assemblies. In case of a leakage, repair or replace it as necessary.
Check all components or assemblies. In case of open weld or damage, replace it if necessary.