III. Rear windshield
1. Rear windshield removal:
(1) Clear the inner and outer surfaces and surrounding parts of the glass.
(2) Disconnect the interface connected to the rear windshield.
Note: When disconnecting the interface, don’t pull the cable wire but loosen the lock card of the
interface first, and then hold the interface and loosen the interface.
(3) Remove the coping side sealing strip.
(4) Cover the body around the glass with the adhesive tape so as to protect the body.
(5) Remove (or cut off) the sealing strip around the rear windshield until the brim of the rear
windshield is revealed.
(6) Drill a hole with the awl to penetrate the adhesive and make the piano wire run through it.
(7) Decompose the adhesive around the glass with the piano wire and pay attention to the two
fixed points on the rear windshield. The fixed points are 176mm away from the glass brim.
Note: The piano wire shall be as close to the glass as possible so as to protect the car body.
(8) Finish the adhesive for the vehicle body connection parts with the knife to make sure that the
thickness of each part is 1-2mm.
Note: Clear the grease for the vehicle body connection parts with the alcohol or similar stuffs
before finishing the body with the cutting tool.
(9) Eliminate the old sealing strip and adhesive before renewing the glass.
2. Rear windshield installation:
(1) Clean the vehicle body (or windshield brim) needed to adhere and connect to the windshield
with the cleaning agent. (Dry at least for 10 minutes.)
(2) Completely clean the old strip, the paint and the surface with the metal. If the paint and the
surface with the metal are completely exposed, never coat the primer on the adhesive remained
on the body.
Note:
The correct operation and drying time shall be practiced as p① er the Instruction Manual of the
primer manufacturer.
Don’t touch the boy and old adhesive surfaces to adhere and connect with the glass.②
(3) Install the new strip on the glass. For convenience, heat the strip at the temperature of 35 ℃
one and a half hours.
(4) Clean the glass surface to adhere and connect to the body with the clean cloth. If the cleaning
agent has been used, dry at least for 10 minutes.
(5) Coat the glass surface to adhere and connect to the body with the enough primer at the
thickness of 15mm with new brushes.
Note:
The correct operation and drying time shall be practiced as per the Instruction Manual of the ①
manufacturer.
Don’t touch the ② primer coating surface.
(6) Coat the rear windshield with the adhesive.
Note:
Start from the hemline of the glass.①
Don’t ru② in the primer.
After coating, press the glass on the body as soon as possible.③