5.3
BODY / STEERING / SUSPENSION
5
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
TORQUE SPECIFICATIONS SPECIAL TOOLS
SPX Corp: 1-800-328-6657 or http://polaris.spx.com/
Multi-Function Pliers
Included in the tool kit, this multi-function pliers is designed
to remove plastic push rivets and install body components.
ITEM TORQUE VALUE
Front LH/RH Upper / Lower
A-Arm Bolt
RZR
37 ft-lbs (50 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Rear LH/RH Upper / Lower
A-Arm Bolt
RZR
33 ft-lbs (45 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Lower LH/RH
Rear B
earing Carrier
RZR
38 ft-lbs (52 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Upper LH/RH
Rear B
earing Carrier
RZR
33 ft-lbs (45 Nm)
RZR S / RZR 4
40 ft-lbs (54 Nm)
Outer Tie Rod to
Bearing C
arrier Housing
42.5 ft-lbs (58 Nm)
Front Ball Joint Pinch Bolts 23 ft-lbs (31 Nm)
Shock Mounting Bolts
RZR
30 ft-lbs (41 Nm)
RZR S / RZR 4
37 ft-lbs (50 Nm)
Wheel Hub Castle Nuts 80 ft-lbs (108 Nm)
Wheel Nuts (Cast Rims) 30 ft-lbs (41 Nm) + 90°
Wheel Nuts (Steel Rims) 27 ft-lbs (37 Nm)
Tie Rod End Jam Nut 13 ft-lbs (18 Nm)
Seat Belt to Seat Base 40 ft-lbs (54 Nm)
Tilt Shock Upper Fastener 7 ft-lbs (10 Nm)
Tilt Shock Lower Fastener 12 ft-lbs (16 Nm)
Steering Pivot Tube Fasteners 23 ft-lbs (31 Nm)
Steering Wheel to Shaft 28 ft-lbs (38 Nm)
Upper Steering Shaft to
Pow
er Steering Unit
EPS Models
15 ft-lbs (20 Nm)
Lower Steering Shaft to
Pow
er Steering Unit
EPS Models
17 ft-lbs (23 Nm)
Power Steering Unit to
Mount Bracket
EPS Models
22 ft-lbs (30 Nm)
Lower Steering Shaft to Box 30 ft-lbs (41 Nm)
Steering Gear Box 17 ft-lbs (23 Nm)
Main Frame Coupler
M10
Bolts
RZR 4
38 ft-lbs (52 Nm)
Outer Frame Coupler
M8
Bolts
RZR 4
17 ft-lbs (23 Nm)
PART NUMBER TOOL DESCRIPTION
2200421 Gas Shock Recharging Kit
2201640
Shock Shaft Seal Protector
.6
25" Diameter
PS-45908 IFP Tool
2871095 Shock Spanner Wrench
2870803
Shock Spanner Wrench
(Fox
Shocks)
2870623 Shock Spring Compressor Tool
2876389 Multi-Function Pliers
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