6.27
CLUTCHING
6
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
13. Inspect the bearing for wear. Spin the bearing, if the
bearing does not spin smoothly, replace it. To replace
the bearing, remove the snap ring from the end of the
shaft and press the bearing off the shaft.
14. Inspect the cam (helix) assembly bushing for wear. If
th
e bushing is worn or the shaft does not fit snug into
the bushing, replace the cam (helix) assembly.
15. Inspect the clutch sheave
s for excessive wear or
damage.
Bushing Service
IMPORTANT: Special Tools Required
*Clutc
h Bushing Replacement Tool Kit (PN 2871226)
NOTE: Bushings are installed at the factory using
Loct
ite
609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
from
bushing bore prior to installing new bushing.
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part # Tool Description
A, B 1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029 EBS Main Adapter
E 1 5132028
EBS Bushing Removal
-- 1 9915111 Instructions
Additional Special Tools
Qty. Part # Tool Description
1 2871226
Clutch Bushing Replacement Tool
1 2870386 Piston Pin Puller
Item Qty. Part # Tool Description
#2 1 5020628
P-90 Drive/Driven Clutch
B
ushing Install Tool
#3 1 5020629
Drive Clutch Cover
B
ushing Removal /
Installation Tool
(all clutches)
#5 1 5020631
P-90 Driven Clutch Cover
B
ushing Removal Tool
#8 1 5020632 Main Puller Adapter
#9 1 5010279 Adapter Reducer
#10 1 5020633
Number Two Puller
Ad
apter