6.11
CLUTCHING
6
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
DRIVE BELT (EBS)
Belt Removal
1. Remove outer PVT cover as described in “PVT
SYSTEM SERVICE - PVT Disassembly”.
2. Mark the drive belt direction of r
otation so that it can
be installed in the same direction.
NOTE: Belt is normally positioned so that part
nu
mbers are easily read.
3. Insert the belt removal tool (PN 2877408) into the
dr
iven clutch as shown (tool included with vehicle’s
tool kit).
NOTE: Make sure the tool is square with the
mov
eable sheave surface of the driven clutch.
4. Rotate the tool towards the
clutch to open the
sheaves.
5. Walk the belt out of the driven clutch and drive clutch.
Remo
ve the belt from the vehicle.
Belt Inspection
1. Inspect belt for hour glassing (extreme circular wear
in at least one spot and on both sides of the belt).
Hour glassing occurs when the drive train does not
move and the drive clutch engages the belt.
2. Inspect belt for loose cords, missing cogs, cracks,
a
brasions, thin spots, or excessive wear. Compare
belt measurements with a new drive belt. Replace if
necessary.
3. Belts with thin spots, burn marks, etc., should be
r
eplaced to eliminate noise, vibration, or erratic PVT
operation. See the troubleshooting chart at the end of
this chapter for possible causes.
Belt Installation
NOTE: Be sure to install belt in the same direction
as it was removed.
1. With the belt removal tool installed (PN 2877408),
l
oop the belt over the drive clutch and over the driven
clutch.
2. Rotate the driven clutch and walk the belt into the
clut
ch.
3. Remove the belt removal tool from driven clutch
4. Rotate / spin the driven clutch and belt approximately
5-
7 times to properly seat the belt in the driven clutch.
5. Install outer PVT cover as described in “PVT SYSTEM
SERVICE - PVT Assembly”.
6. See “PVT Break-In (Drive
Belt / Clutches)” on
page 6.3.
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