8.11
TRANSMISSION
8
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
30. Place a 23 mm, 12 point socket over the splines of the
output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
intermediate pinion shaft assembly bearing rolling
preload by rotating the output shaft both clockwise
and counter-clockwise.
31. A)
If the torque required to rotate the output shaft is
out of specification, repeat steps 24-30 until within
specification.
B)
If the torque required to rotate the output shaft is
within specification, no adjustment is needed and the
transfer case reassembly is complete.
Transmission Shift Housing Disassembly
IMPORTANT: Shift housing repairs are not possible
without performing transfer case disassembly. Read
and understand all instructions before beginning
disassembly.
1. Verify transmission is in neut
ral. Remove the (7) shift
housing case screws from the front of the
transmission and (2) from the backside as shown.
NOTE: Shift cable bracket removal is required.
Intermediate Shaft Rolling:
17-22 in-lbs (1.9-2.48 Nm)
23mm, 12 Point
in-lbs Dial Indicator Torque Wrench
Output Shaft
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