Polaris 2013 RANGER RZR S - Pad Inspection; Pad Assembly; Installation

9.9
BRAKES
9
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Pad Inspection
1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Pad Assembly / Installation
1. Lubricate mounting bracket pins with a light film of
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
bo
ots are fully seated. Install pads with friction
material facing each other.
3. Install caliper onto front hub and torque mounting
bolts to
specification.
Front Brake Pad Thickness:
RZR/RZR S: .300” ± .007” (7.6 mm ± .178 mm)
RZR 4: .297 ± .007" (7.5 ± .178 mm)
Service Limit: .180” (4.6 mm)
Measure
Thickness
WARNING
If brake pads are contaminated with grease, oil,
or liquid soaked do not use the pads.
Use only new, clean pads.
= T
Front Caliper Mount Bolt:
31-34 ft-lbs (42-46 Nm)
Apply Grease to Each
Bracket Pin
RZR 4
31-34 ft-lbs
(42-46 Nm)
Shown
PRELIMINARY VERSION