2.4
MAINTENANCE
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Pre-Ride - 50 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
Steering - Pre-Ride -
Make adjustments as needed.
See Pre-Ride Checklist on Page 2.10.
Front / Rear Suspension - Pre-Ride -
Tires - Pre-Ride -
Brake Fluid Level - Pre-Ride -
Brake Pedal Travel - Pre-Ride -
Brake Systems - Pre-Ride -
Wheels / Fasteners - Pre-Ride -
Frame Fasteners - Pre-Ride -
E
Engine Oil Level - Pre-Ride -
E
Air Filter - Pre-Ride - Inspect; replace as needed
Coolant Level - Daily - Check level daily, change coolant every 2 years
Head Lamp / Tail Lamp - Daily -
Check operation; apply dielectric grease if
re
placing
E
Air Filter - Weekly - Inspect; replace as needed
Brake Pad Wear 10 H Monthly 100 (160) Inspect periodically
Battery 25 H Monthly 250 (400) Check terminals; clean;
test
E
Engine Breather Filter
(if equipped)
25 H Monthly 250 (400) Inspect; replace if necessary
E
Engine Oil Change
(Break-In Period)
25 H 1 M 250 (400)
Perform a break-in oil change after the first 25
hours or one month of operation
Front Gearcase Oil
(Demand Drive Plus)
25 H 1 M 250 (400)
Initial fluid level inspection; add lubricant if
needed
Rear Gearcase Oil
(ATV Angle Drive Fluid)
25 H 1 M 250 (400)
Initial fluid level inspection; add lubricant if
needed
Transmission - Main
(AGL Gearcase Lubricant)
25 H 1 M 250 (400)
Initial fluid level inspection; add lubricant if
n
eeded
Transmission - Transfer
(AGL Gearcase Lubricant)
25 H 1 M 250 (400)
Initial fluid level inspection; add lubricant if
n
eeded
General Lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage 50 H 6 M 500 (800) Inspect, lubricate, adjust
Steering 50 H 6 M 500 (800) Lubricate
Front / Rear Suspension 50 H 6 M 500 (800) Lubricate
E
Throttle Cable / Throttle Pedal 50 H 6 M 500 (800) Inspect; adjust; lubricate; replace if necessary
E
Throttle Body Air Intake Ducts
/ Fla
nge
50 H 6 M 500 (800) Inspect ducts for proper sealing / air leaks
Cooling System 50 H 6 M 500 (800)
Inspect coolant strength se
asonally; pressure
test system yearly
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