Polaris 2013 RANGER RZR S - Oil Pump Priming

3.60
ENGINE / COOLING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
8. Install breather reed (G) into rocker cover (H). Lightly
apply black RTV sealant to outer edges of breather
reed. The reed has a tab and will assemble one-way
only. Torque breather bolts to specification.
NOTE: When applying RTV, do not get any RTV
inside
the reed assembly.
9. Place a new seal (I) into the bottom of the cover. Be
sur
e the seal is seated into the cover properly.
IMPORTANT: Before assembly, clean the bolts and
bo
lt holes with Loctite Primer N (commercially
available) to remove any debris.
10. Install rocker cover. Torque
bolts in sequence to
specification.
11. Install thermostat (J), n
ew O-ring, and thermostat
housing. Torque to specification.
12. Install 3/8” coolant hose fitting (L) and torque to
s
pecification.
13. Install coolant temperature sensor
(K) and torque to
specification.
Oil Pump Priming
= T
Breather Bolts:
20
± 5 in-lbs (2.5± 0.55 Nm)
= T
Rocker Cover Bolts:
84  8 in-lbs (9.5  0.9 Nm)
G
H
I
20 ± 5 in-lbs
(2.5 ± .55 Nm)
= T
Thermostat Housing Bolt:
84  8 in-lbs (9.5 0.9 Nm)
= T
Engine Coolant Hose Fitting:
120 in-lbs (13.5 Nm)
= T
Engine Temperature Sensor:
17 ± 2 ft-lbs (23 ± 3 Nm)
CAUTION
After any reassembly or rebuild, the engine
must be primed using the Oil Priming Adapter
(PU-45778) and a 3/4-full oil filter before initial
start-up. Follow the steps in this section to
properly prime the engine and aid proper engine
break in. Failure to perform this procedure may
cause internal engine damage on initial start-up.
L
17 ± 2 ft-lbs
(23 ± 3 Nm)
84 ± 8 in-lbs
(9.5 ± 0.9 Nm)
K
120 in-lbs
J
(13.5 Nm)
PRELIMINARY VERSION