9.13
BRAKES
9
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Caliper Disassembly
1. Remove both brake pads from the caliper (see
“FRONT BRAKE PADS - Pad Removal”).
2. Remove mount bracket assembly and dust boots.
3. Thoroughly clean the caliper before disassembly and
p
repare a clean work area for disassembly.
4. Use a commercially available caliper pis
ton pliers to
extract the pistons from the caliper.
IMPORTANT: Do not remove the caliper pistons with
a st
andard pliers. The piston sealing surfaces will
become damaged if a standard pliers is used.
5. Once the pistons are removed, use a pick to carefully
r
emove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
6. Clean the caliper body, pistons, and retaining bracket
with br
ake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper
body
.
RZR / RZR S
Clean
Components
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