Polaris 2013 RANGER RZR S - Piston-To-Cylinder Clearance; Piston; Rod Inspection

3.38
ENGINE / COOLING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Piston-to-Cylinder Clearance
Measure piston outside diameter at a point 5 mm up from
the bottom of the piston at a right angle to the direction of
the piston pin.
Subtract this measurement from the maximum cylinder
bo
re measurement obtained during the “Cylinder
Inspection” procedure.
Piston / Rod Inspection
1. Measure piston pin bore.
2. Measure piston pin O.D. Rep
lace piston and/or piston
pin if out of specification.
3. Measure connecting rod small end ID.
Piston to Cylinder Clearance:
See “800 EFI Engine Service Specifications”
on page 3.8
Piston O.D.:
See “800 EFI Engine Service Specifications”
on page 3.8
Piston Pin Bore:
See “800 EFI Engine Service Specifications”
on page 3.8
5 mm
Piston
Piston Pin
Piston Pin O.D.:
See “800 EFI Engine Service Specifications”
on page 3.8
Connecting Rod Small End I.D.:
See “800 EFI Engine Service Specifications”
on page 3.8
Piston Pin Measurement Locations
PRELIMINARY VERSION