8.4
TRANSMISSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
TRANSMISSION SERVICE
Transmission Removal / Service Notes
The engine, transmission and rear differential are bolted
together as a unit. Removal of the transmission is not
possible without removing the engine and differential.
The shift housing cannot be removed without first
d
isassembling the transfer case.
NOTE: Refer to the “Engine Removal” section in
Cha
pter 3 to remove the engine and drivetrain.
Transfer Case Disassembly
IMPORTANT: Shift housing repairs are not possible
without performing transfer case disassembly. Read
and understand all instructions before beginning
disassembly.
NOTE: Exploded views are located at the end of this
ch
apter for additional information.
1. Place the transmission in the neutral position.
2. Drain both the transfer case and transmission case
ha
lves.
3. Remove the (7) fasteners retaining the transmission
to
rear gearcase mount bracket.
NOTE: If replacing any components that attach to
the
rear gearcase mount bracket, be sure to order
shim kit PN 2203725. The shims are used to remove
any clearance between the mount bracket and rear
gearcase connector tube (see illustration above).
4. Remove the connector tube bolts securing the rear
gea
r case and transmission transfer case.
5. Inspect the driveshaft splines for wear and the O-rings
fo
r damage. Replace if found to be worn or damaged.
6. Remove the LH front isolator
mount bracket. Refer to
Chapter 3.
7. Remove the screws from the transfer case cover and
rem
ove the cover (note position of the longest screw
#4).
Transmission Gearcase
Drain Plug
Transfer Case
Drain Plug
Note the number or
thickness of shims for
reassembly purposes.
To Next Page
Loading...
Need help?
General
