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8.5

TRANSMISSION

9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual

8. After removing the cover, remove the intermediate

shaft bearing cup and shims from the cover. Bearing

cup is a slip-fit. Note and record the number and

thickness of shims and set aside. Also note the two

alignment dowels (circle) in the cover for installation.

NOTE: Record the number and thickness of shims

for reassembly.

9. Disassemble the cover as required, replacing

mponents that are failed or worn. Check bearings

for wear or damage and replace as needed using a

press and standard bearing removal tools. Discard

removed bearings as they become damaged by the

removal process.

10. Remove intermediate pinion shaft assembly from the

ousing. Check bearings and gear teeth for wear or

damage and replace as needed. The shaft can be

disassembled as shown using a press and standard

bearing removal tools.

11. Disassemble the output pinion shaft assembly by

emoving the retaining screws on the bearing cup/

bracket assembly. Replace the output shaft seal. The

output pinion shaft can be disassembled as shown

using a press and standard bearing removal tools.

12. Output shaft bearing cup is a slip-fit. Remove and

ecord number and thickness of shims and set aside.

Note the alignment dowels (circled) for installation.

x 3

PRELIMINARY VERSION

Polaris 2013 RANGER RZR S User Manual

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