Polaris 2013 RANGER RZR S - 100 - 300 Hour Maintenance Interval

2.5
MAINTENANCE
2
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
100 - 300 Hour Maintenance Interval
 Perform these procedures more often for vehicles subjected to severe use.
E Emi
ssion Control System Service (California)
 Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)

E
Engine Oil and
Oil Filter Change
100 H 6 M 1000 (1600)
Perform a break-in oil change at 25 hours or one
month / always replace oil filter when changing
engine oil

Front Gearcase Oil 
(Demand Drive Plus)
100 H 12 M 1000 (1600) Change lubricant

Rear Gearcase Oil 
(ATV Angle Drive Fluid)
100 H 12 M 1000 (1600) Change lubricant

Transmission - Main
(AGL Gearcase Lubricant)
100 H 12 M 1000 (1600) Change lubricant

Transmission - Transfer
(AGL Gearcase Lubricant)
100 H 12 M 1000 (1600) Change lubricant

E
Fuel System 100 H 12 M 1000 (1600)
Check for leaks at fill cap, fuel line / rail, and fuel
pump.
Replace lines every two years.

E
Spark Plug 100 H 12 M 1000 (1600) Inspect; replace as needed
Drive Belt 100 H 12 M 1000 (1600) Inspect; replace as needed
 Radiator 100 H 12 M 1000 (1600) Inspect; clean external surfaces
 Cooling Hoses 100 H 12 M 1000 (1600) Inspect for leaks
 Engine Assembly Mounts 100 H 12 M 1000 (1600) Inspect, torque to specification
Exhaust Muffler / Pipe 100 H 12 M 1000 (1600) Inspect
 Wiring 100 H 12 M 1000 (1600)
Inspect for wear, routing, security; apply
diel
ectric grease to connectors subjected to
water, mud, etc.
 Clutches (Drive and Driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts
 Front Wheel Bearings 100 H 12 M 1000 (1600) Inspect; replace as needed
 Shocks 100 H - - Visually inspect shock seals


Shocks - 12 M 1500 (2400) Change shock oil and inspect seals
 Brake Fluid 200 H 24 M 2000 (3200) Change every two years (DOT 4)
Spark Arrestor 300 H 36 M 3000 (4800) Clean out

Toe Adjustment -
Inspect periodically; adjust when parts are
r
eplaced
Headlight Aim - Adjust as needed
PRELIMINARY VERSION