Polaris 2013 RANGER RZR S User Manual

5.37
BODY / STEERING / SUSPENSION
5
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Ball Joint Installation
1. By hand, install the NEW ball joint into the A-arm.
2. Position the Installation Adapter (D) over the face of
the ball
joint.
3. Position the Spacer (A) over the shaft of the ball joint
so
it is against the A-arm.
4. Install the Press Asm. (C) onto the A-arm to engage
the
Installation Adapter and Spacer.
5. Tighten the Press Asm. screw and fully install the ball
joint into the
arm.
6. After the new ball joint is full
y installed into the A-arm,
install a new retaining ring.
7. Repeat the ball joint service procedure for any
ad
ditional A-arm ball joint replacements.
8. Insert upper / lower A-arm ball
joint end into the
bearing carrier. Install new pinch bolts and nuts.
Torque to specification.
9. If needed, install new brake caliper mounting bolts
an
d torque to specification.
10. Install wheel and (4) wheel nuts. Torque wheel nuts
to spec
ification.
A-arm
A
D
C
Ball Joint Installation
C
A D
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
= T
Front Ball Joint Pinch Bolts: 23 ft-lbs (31 Nm)
Shock Mount Bolts (RZR): 30 ft-lbs (41 Nm)
Shock Mount Bolts (RZR S/RZR 4): 37 ft-lbs (50 Nm)
Front Caliper Mount Bolts: 31-34 ft-lbs (42-46 Nm)
Wheel Nuts (Alum): 30 ft-lbs (41 Nm) + 90° (1/4 turn)
Wheel Nuts (Steel): 27 ft-lbs (37 Nm)
Ball Joint
Upper A-arm
Retaining Ring
Picture For Reference Only
PRELIMINARY VERSION

Polaris 2013 RANGER RZR S Specifications

General

Brand	Polaris
Model	2013 RANGER RZR S
Category	Offroad Vehicle
Language	English