8.16
TRANSMISSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Transmission Shift Housing Reassembly
1. Install a new shift cable lever seal and press it flush
with the case. Apply lubricant to the seal lip.
2. Lubricate the shaft of the shifter assembly and install
the assembly
into the housing with a new retaining
ring and washer. Install the shift cable lever (“X” facing
out) and torque the retaining screw to specification.
3. Assemble the input shaft with new ball bearings (if
r
equired).
NOTE: Install new bearings and seals by pressing
on
the inner race only.
4. Install the input shaft assembly into the transmission
hou
sing.
5. Install the clutch yoke into the shifter assembly. Align
th
e holes and install clutch yoke pivot pin.
6. Install the pivot pin set screw and torque to
s
pecification.
Shift Cable Lever Screw:
15-20 ft-lbs (20 - 27 Nm)
Pivot
Pin
Shifter
Assembly
Clutch
Yoke
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