3.58
ENGINE / COOLING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Flywheel / Stator Installation
NOTE: Before assembly, clean the bolts and bolt
holes with Loctite Primer N (commercially available)
to remove any debris. This will ensure proper
sealing when installing bolts.
1. Install stator assembly (S) and bolts. Torque bolts to
spec
ification.
2. Install the wire hold down bracket (T). Install two new
wire hold down bolts. New
bolts contain patch-lock.
Torque bolts to specification, following the proper bolt
torque sequence. Coat the stator wire grommet (U)
with NyogelGrease (PN 2871329).
NOTE: Verify stator wires are routed properly under
t
he wire hold down bracket.
3. Install the flywheel, washer, nut, and key. Torque
flyw
heel nut to specification.
4. Install stator housing with new O-ring. Torque the
b
olts to specification and follow proper bolt torque
sequence at the beginning of this chapter.
Cylinder Head Reassembly
NOTE: Before reassembly, clean the bolts and bolt
holes with Loctite Primer N (commercially available)
to remove any debris. This will ensure proper
sealing when installing bolts.
1. Install the head gasket (A) on the cylinder (B).
Stator Assembly Bolts:
84 8 in-lbs (9.5 0.9 Nm)
U
T
S
Replace 2 bolts with new bolts
65 ± 7 ft-lbs
(88 ± 9.50 Nm)
Flywheel Nut:
65 ± 7 ft-lbs (88 ± 9.50 Nm)
Stator Housing Bolts:
96 12 in-lbs (10.85 1.35 Nm)
Torque in proper sequence
96 ± 12 in-lbs
(10.85 ± 1.35 Nm)