5.42
BODY / STEERING / SUSPENSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
5. Examine bushings and pivot tubes (see “Exploded
View”). Replace if worn. Discard hardware.
6. If not replacing the A-arm, thoroughly clean the A-arm
a
nd pivot tubes.
7. Insert new bushings and pivot tubes into new A-arm.
Lower A-arm Removal (RZR S / RZR 4)
1. Remove the lower fastener (F) retai
ning the stabilizer
bar linkage to the lower A-arm.
2. Remove the fastener (G) retaining the
lower portion
of the shock to the lower A-arm.
3. Remove the fastener (H) attaching the lower A-arm
to
the bearing carrier.
4. Remove the (2) fasteners (J) attaching the lower A-
a
rm to the frame. Remove the A-arm from the vehicle.
5. Examine bushings and pivot tubes (see “Exploded
View”). R
eplace if worn. Discard hardware.
6. If not replacing A-arm, thoroughly clean A-arm and
pivot tu
bes.
7. Insert new bushings and pivot tubes into new A-arm.
Installation
1. Install lower A-arm assembly onto vehicle frame.
Torque new fasteners to specification.
2. Attach lower A-arm to be
aring carrier. Torque new
fastener to specification.
3. Route brake line on top of the lower A-arm and
between lower
shock mounting tabs.
4. Reinstall the lower portion o
f the shock to the lower
A-arm. Torque shock fastener to specification.
5. Install upper A-arm assembly onto vehicle
frame.
Torque new fastener to specification.
6. Attach upper A-arm to bearing carrier. Torque new
fa
stener to specification.
7. Install wheel and torque wheel nuts to specification.
Upon A-arm installation completion, test vehicle
at low speeds before putting into service.
Rear Upper / Lower A-arm Bolts:
RZR: 33 ft-lbs (45 Nm)
RZR S / RZR 4: 40 ft-lbs (54 Nm)
Lower Rear Bearing Carrier Bolts:
RZR: 38 ft-lbs (52 Nm)
RZR S / RZR 4: 40 ft-lbs (54 Nm)
Shock Mounting Bolts:
RZR: 30 ft-lbs (41 Nm)
RZR S / RZR 4: 37 ft-lbs (50 Nm)
Upper Rear Bearing Carrier Bolts:
RZR: 33 ft-lbs (45 Nm)
RZR S / RZR 4: 40 ft-lbs (54 Nm)
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