Polaris 2013 RANGER RZR S User Manual

8.10
TRANSMISSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
22. Place a 23 mm, 12 point socket over the splines of the
output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
intermediate pinion shaft assembly bearing rolling
preload by rotating the output shaft both clockwise
and counter-clockwise.
23. A)
If the torque required to rotate the output shaft is
out of specification, continue to step 24.
B) If the torque required to rotate the output
shaft is
within specification, no adjustment is needed and the
transfer case reassembly is complete.
24. Remove the transfer case cover screws and the
transfer case cover.
25. After removing the cover, remove the intermediate
sha
ft bearing cup and shim(s) from the cover. The
bearing cup is a slip-fit.
26. A)
If the rolling torque measurement from step 22 was
below specification, replace the existing shim(s) with
a thicker shim or shim stack from the table below.
B)
If the rolling torque measurement from step 22 was
above specification, remove or replace the existing
shim(s) with a thinner shim or shim stack from the
table below.
27. Install selected shim(s) and slip fit bearing race into
tr
ansfer case cover. Coating shim(s) and bearing race
with Polaris All Purpose Grease may be necessary to
hold the assembly together during installation.
28. Apply a thin coat of sealant to the case mating
su
rfaces.
29. Install the transfer case co
ver. Align the dowels (#1,
#7) and insert the cover screws (note position of the
longest screw #4). Torque the screws evenly to
specification in sequence as shown.
= T
Intermediate Shaft Rolling:
17-22 in-lbs (1.9-2.48 Nm)
23mm, 12 Point
in-lbs Dial Indicator Torque Wrench
Output Shaft
Remove Bearing
Race and Shim(s)
Shim Kit 3234560
Includes:
Quantity
.003” (.076mm) 2
.005” (.127mm) 2
.010” (.254mm) 2
.030” (.762mm) 1
Apply Sealant: PN 2871557
To Case Mating Surfaces
= T
Transfer Case Cover Screws:
23-27 ft-lbs (31-37 Nm)
1
2
3
4
5
6
7
8
PRELIMINARY VERSION

Polaris 2013 RANGER RZR S Specifications

General

Brand	Polaris
Model	2013 RANGER RZR S
Category	Offroad Vehicle
Language	English