5.53
BODY / STEERING / SUSPENSION
5
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
8. Depress reservoir cap and remove retaining ring from
the reservoir.
9. Remove the reservoir cap.
10. Install the Bearing Cap Removal Tool (commercially
a
vailable) around shock body.
11. Place a retaining ring (A) in the groove between the
b
ody and the cap.
12. Tap tool upward with a rubber mallet to release and
re
move bearing cap.
13. Press downward on the bearing assembly (B) to
ex
pose the retaining ring (C). Remove the retaining
ring from the shock body.
14. Install the Shock IFP Tool (2871351) onto the IFP
l
ocated in the reservoir.
15. Push downward on the IFP tool while pulling
upward
on the shock shaft to remove the shock shaft
assembly.
16. Remove the center screw and O-ring from the IFP.
17. Remove the IFP using the Shock IFP Tool (2871351).
18. Remove shock body assembly fr
om the vise. Drain
and properly dispose of shock oil.
19. Secure the shock rod in a vice using the shock rod
h
olding tool (2872429). Position the shock rod so the
threaded end is facing upward.
20. Using a 3/4" wrench, remove and discard the lock nut
fr
om the end of shock rod.
IMPORTANT: Keep the rebound and compression
valve
stacks in the order they were removed. If unsure
of order, refer to “Shock Valving” under the “Shock
Service Information” provided earlier in this section.
21. Remove the shims and piston from the shock rod.
22. A tie strap can be used to keep the shims in the proper
or
der.
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