Polaris 2013 RANGER RZR S User Manual

5.57
BODY / STEERING / SUSPENSION
5
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
5. Lubricate and install the bearing cap onto the shock
rod.
6. Lubricate and install the bearing assembly onto the
shoc
k rod.
7. Remove the Shock Seal Protector Sleeve.
8. Lubricate and install the compression valve
stack. If
your compression valve stack had a bleed shim, it
must be installed in time with the compression ports.
9. Install the piston assembly onto shock rod. Be sure
r
ebound side of the piston is facing up.
10. Lubricate and install the rebound valve stack.
11. Install NEW lock nut and torque to specification.
IMPORTANT: Be sure to keep the piston compression
port
s and shim in time while torquing nut (if
equipped).
12. Remove the shock rod assembly from the vise and
p
lace on a clean shop towel.
13. Use the appropriate sho
ck body holding tool 
(PS-45281-A) to properly secure the shock body
ass
embly into a vice for service.
14. Fill the reservoir 3/4 full with the proper
shock oil.
15. Verify the center screw and O-ring are not installed
i
nto the IFP.
16. Install the IFP into the reservoir. Keep top of reservoir
co
vered with a clean shop towel.
17. Press IFP downward until 1/4" (6.35 mm) of shock oil
is
on top of the IFP.
18. Install a new O-ring on the IFP center screw and install
the s
crew. Tighten the screw sufficiently.
19. Install the IFP tool and fully depress IFP into the
r
eservoir bore until bottomed. Measure IFP height for
later reference.
20. Fill the main shock body with
shock oil until it is 2"
(50.8 mm) from the top of the shock body.
21. Pass a small heating torch over the shock body to
r
emove any air bubbles from the oil.
= T
Shock Rod Nut:
18 ft-lbs (24 Nm)
PRELIMINARY VERSION

Polaris 2013 RANGER RZR S Specifications

General

Brand	Polaris
Model	2013 RANGER RZR S
Category	Offroad Vehicle
Language	English