2.20
MAINTENANCE
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
6. Reinstall the fill plug and torque to specification.
Main Gearcase - Lubricant Level Check:
The fill plug is located on the side of the gearc
ase just
below the shift lever bell crank. Maintain the fluid level
even with the bottom of the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill / level plug and c
heck the fluid level.
3. If fluid level is not at fill plug hole, add the
r
ecommended fluid as needed.
4. Reinstall the fill / level plug and torque to specification.
Transmission Lubricant Change:
The lubricant change procedure is relatively the same for
th
e main gearcase and the transfer case. To minimize
confusion, perform the lubricant change on only one
gearcase at a time. Access the drain plugs through the
drain holes in the skid plate.
Transfer Case Lubricant Change:
1. Remove the fill plug and the lev
el check plug (refer to
“Transfer Case - Lubricant Level Check”).
2. Place a drain pan under the transfer case drain plug.
3. Remove the drain plug and allow to drain completely.
4. Clean and reinstall the drain plug with a new O-ring.
Tor
que drain plug to specification.
5. Add the recommended fluid through the
fill plug hole
until it begins to flow out the level plug hole. Do not
overfill.
6. Reinstall level check plug and torque to specification.
7. Reinstall the fill plug and torque to
specification.
Main Gearcase Lubricant Change:
1. Remove the fill / level plug (refer
to “Main Gearcase -
Lubricant Level Check”).
2. Place a drain pan under the main gearcase drain plug.
3. Remove the drain plug and allow to drain completely.
Fill Plug:
40-50 ft-lbs (54-68 Nm)
Fill / Level Plug:
40-50 ft-lbs (54-68 Nm)
Drain Plug:
30-45 in-lbs (3-5 Nm)
Level Check Plug:
30-45 in-lbs (3-5 Nm)
Fill Plug:
40-50 ft-lbs (54-68 Nm)
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