3.43
ENGINE / COOLING
3
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
14. Inspect the gear teeth and the three tabs on the gears
for wear.
15. Install the new springs into the grooves of the cam
g
ear.
16. Insert the pointed dowels from the Tapered Pins (PU-
4
5497-1) into the cam gear.
To Assemble:
• Hold the spring with one finger.
• Start the pointed end of the tapered pin into the
cam ge
ar hole. Slowly push the dowel through the
hole until the end of the dowel is almost flush with
the spring.
• Perform this procedure with all three tapered pins.
• Do not push the pins too far through or the springs
will pop
out.
NOTE: Do not remove the tapered pins at this time.
17. Note in photograph that the Tapered Pins (
PU-45497-
1) are below flush with end of the springs. This helps
to align the three gear tabs during the next step.
18. Line up the two gears using the timing marks and the
th
ree gear tabs referenced earlier. Push the gears
back together, using both hands and hold securely.
Inspect Teeth & Tabs
Replace 3 Springs
Cam Gear Spring Installation Tool Kit:
(PU-45497)
Tapered Pins:
(
PU-45497-1)
Cam Gear Tooth Align Tool:
(
PU-45497-2)
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