Polaris 2015 RZR 900 Service Manual

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9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
13.Attach shock to control arm with fastener. Torque
lower shock bolt to specification.
Front Shock Mounting Bolts:
42 ft-lb (57 Nm)
Lower A-Arm
14.Remove lower ball joint pinch bolt
5
from bearing
carrier.
15.Using a soft face hammer, tap on bearing carrier to
loosen the lower control arm ball joint end while
pushing downward on the lower control arm.
Completely remove the ball joint end from the bearing
carrier.
16.Loosen and remove the lower control arm front
through-bolt fastener and rear through-bolt fastener
6
. Remove the lower control arm from the vehicle.
17.Examine A-arm bushings and pivot tube. Replace if
worn. Discard hardware.
18.If not replacing the control arm, thoroughly clean the
control arm and pivot tube.
19.Install new ball joint into control arm. Refer to “Ball
Joint Replacement” section.
20.Insert new control arm bushings and pivot tube into
new control arm. A light press force may be needed.
21.Install new lower control arm assembly onto vehicle
frame. Torque new bolt to specification.
22.Insert lower control arm ball joint end into the bearing
carrier. Install lower ball joint pinch bolt into the
bearing carrier and torque bolt to specification.
CAUTION
Upon control arm installation, test vehicle at low speeds
before putting into service.
Lower Control Arm Bolts:
42 ft-lb (57 Nm)
Front Ball Joint Pinch Bolts:
42 ft-lb (57 Nm)
STEERING / SUSPENSION

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English