Polaris 2015 RZR 900 Service Manual

3
3.19
9925723 R01 - 2015 RZR 900 Service Manual
© Copyright 2014 Polaris Industries Inc.
4. Clean the o-ring sealing surface
2
in the engine block
using a clean shop towel.
5. Use a shop light to illuminate the water pump drive
access hole in the engine crankcase. Note the
orientation of the water pump drive slot
3
.
6. Rotate the water pump drive tab
4
so it matches the
angle of the drive slot in the engine.
CAUTION
The water pump drive tab and slot must be aligned
properly during installation or severe engine or water
pump damage will occur.
7. Slide water pump into engine crankcase. Be sure
water pump is fully seated and the drive tab and slot
are properly aligned.
8. Install the three water pump mounting bolts
5
6
,
noting location of the shorter bolt. Torque bolts to
specification.
Water Pump Mounting Bolts:
7 ft-lb (10 Nm)
(Apply Loctite® 204™ to bolt threads)
9. Install the three coolant hoses that attach to the water
pump. Be sure orientation and routing are correct.
10.Connect the (-) negative battery cable.
11. Fill and bleed the cooling system. (see Chapter 3 –
Cooling System Bleeding, page 3.15)
ENGINE / COOLING SYSTEM

Polaris 2015 RZR 900 Specifications

General

Brand	Polaris
Model	2015 RZR 900
Category	Utility Vehicle
Language	English