Polaris RZR XP Turbo User Manual

3.26
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
4. On the opposite end of the turbocharger, locate M6
10mm hex bolts that fasten the actuator pod bracket
to the compressor housing, as well as the boost
pressure reference hose on the top of the canister.
5. Remove the boost reference hose from the canister
pod.
6. Remove the two mounting bolts, and the actuator pod
assembly will be free from the turbocharger.
CAUTION
Do NOT hold turbocharger by the actuator rod. This
may result in serious damage to the turbocharger and
its components.
7. For assembly, reverse procedure. Torque fasteners to
specification.
TORQUE
Actuator Rod Heim Joint Fasteners:
7 ft-lb (10 Nm)
OIL DRAIN TUBE SERVICE
1. Remove the two fasteners
q
retaining the oil drain
tube
w
to the turbocharger. Discard the fasteners.
2. Inspect the drain tube to turbocharger mating
surfaces. Ensure there is no damage to either surface
(nicks/scratches). Any residue/oil should be removed
with a gasket removing solvent applied to a clean
shop rag.
CAUTION
It is critical that the surfaces are smooth and free of
nicks and scratches. Damage on the mating surfaces
may lead to an oil leak.
3. Inspect the oil drain tube and sealing o-ring
e
. If the
o-ring is damaged, it must be replaced.
IMPORTANT
The O-ring must be properly in place before installing
the drain tube on the turbocharger to prevent an oil
leak.
4. Install new oil drain tube fasteners. Torque fasteners
to specification.
TORQUE
Drain Tube Fasteners:
11 ft-lb (15 Nm)
ENGINE / COOLING SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English