Polaris RZR XP Turbo User Manual

3
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
3.65
10.Refer to the six letters stamped onto the PTO end of
the crankshaft.
11. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
Crankshaft Bearing Journal Diameters
A
Main
Bearing
Standard
1.6140 - 1.6143"
(40.996 - 41.004 mm)
Service Limit
1.6129" (40.970 mm)
Connecting
Rod Bearing
Standard
1.7715 - 1.7717"
(44.995 - 45.002 mm)
Service Limit
1.7704" (44.968 mm)
B
Main
Bearing
Standard
1.6137 - 1.6140"
(40.988 - 40.995 mm)
Service Limit
1.6129" (40.970 mm)
Connecting
Rod Bearing
Standard
1.7718 - 1.7720"
(45.003 - 45.010 mm)
Service Limit
1.7707" (44.976 mm)
C
Main
Bearing
Standard
1.6134 - 1.6137"
(40.980 - 40.987 mm)
Service Limit
1.6129" (40.970 mm)
Connecting
Rod Bearing
Standard
1.7721 - 1.7724"
(45.011 - 45.019 mm)
Service Limit
1.7710" (44.984 mm)
12.Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the Connecting Rod Bearing Selection,
page 3.72 and Crankshaft Main Bearing Selection,
page 3.72 procedures.
CRANKCASE INSPECTION
1. Remove the oil drain diverter
q
from the upper
crankcase.
2. Remove all traces of crankcase sealer from the
crankcase mating surfaces. Inspect the surfaces
closely for nicks, burrs or damage.
3. Be sure alignment pins are in place where used.
4. Be sure oil passages are clean and free of any
cleaning solvent.
ENGINE / COOLING SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English