7
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
7.37
FRONT GEARCASE INSTALLATION
1. Install the gearcase back into the vehicle through the
LH wheel well area, above the upper A-arm.
2. Lubricate the front gearcase splines with Anti-Seize.
3. Install the prop shaft onto the front gearcase input
shaft. Use a NEW spring pin in the front propshaft.
4. Install the four bolts
q
that secure the front gearcase
to the frame and torque to specification.
TORQUE
Front Gearcase Mounting Bolts:
35 ft-lbs (47 Nm)
5. Install the vent line
w
.
6. Connect the AWD wire harness.
7. Refer to FRONT DRIVE SHAFT - Drive Shaft
Installation, page and install both front drive shafts
into the gearcase.
8. Add the proper lubricant to the front gearcase. Refer
to Chapter 2 for fluid fill and change information.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Demand Drive Fluid 2877922 (quart)
Capacity:8.5 oz (250 mL)
(fill on a level surface to bottom of threads on the fill
hole)
FRONT GEARCASE VENT LINE ROUTING
The front gearcase vent line starts at the front gearcase
q
and routes up the right side. The vent line is secured
by one retaining clip
w
and is routed through a hole in
the frame support
e
behind the radiator.
FINAL DRIVE
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