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9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual

3.31

11. Loosen the clamps

retaining the intake manifold to

the engine.

12.Carefully remove the intake manifold out the

passenger side of the vehicle.

13.Remove the fasteners

retaining the charge air

cooler to the intake manifold.

14.Replace the seal

any time the charge air cooler is

removed. Also inspect the side/bottom air dam

for

any damage.

CHARGE AIR COOLER INSTALLATION

1. Install new charge air cooler seal and install charge

air cooler into the intake manifold. Torque fasteners to

specification.

TORQUE

Charge Air Cooler Fasteners:

Torque in sequence to 7 ft-lb (10 Nm)

2. Carefully install the intake manifold through the

passenger side of the vehicle.

3. Install the clamps

retaining the intake manifold into

the engine. Tighten the clamps to specification.

TORQUE

Intake Manifold Clamps:

6 ft-lb (8 Nm)

4. Install the four fasteners retaining the throttle body to

the intake manifold. Torque fasteners to specification.

ENGINE / COOLING SYSTEM

Polaris RZR XP Turbo User Manual

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