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9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
TORQUE
Throttle Body Fasteners:
7 ft-lb (10 Nm)
IMPORTANT
Ensure the gasket between the throttle body and intake
manifold is properly in place and not damaged. An
intake leak will result in poor performance.
5. Replace the crush washers on both sides of the banjo
fitting. Install the fastener
a
retaining the manifold air
pressure reference hose banjo fitting. Torque fastener
to specification.
TORQUE
Manifold Pressure Fitting Bolt:
7 ft-lb (10 Nm)
6. Install the two fasteners
o
retaining the fuel rail to the
intake manifold. Torque fasteners to specification.
TORQUE
Fuel Rail Fasteners:
7 ft-lb (10 Nm)
7. Install the fasteners retaining the intake manifold to
the transmission. Torque fasteners to specification.
TORQUE
Intake Manifold Mounting Fasteners (lower):
20 ft-lb (27 Nm)
8. Install the two fasteners retaining the fuel injector
wiring bracket to the intake manifold. Torque
fasteners to specification.
TORQUE
Fuel Injector Wiring Bracket Fasteners:
7 ft-lb (10 Nm)
9. Connect the sensors, switches and injectors.
10.Install the cargo box panel.
11. Install zip ties retaining the wiring harness and fuel
lines around the intake manifold
wer
.
12.Install both hoses
q
going to the charge air cooler.
13.Install the exhaust pipe. See Exhaust Pipe
Installation, page .
14.Elevate the front of the vehicle and fill the coolant
bottle.
15.Run the vehicle for several minutes and check the
coolant level. Refill as required.
RADIATOR REMOVAL
This procedure is used for both the charge air system
radiator as well as the engine radiator.
1. Drain the cooling system.
ENGINE / COOLING SYSTEM
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