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9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual

REAR BRAKE SERVICE

BRAKE CALIPER / PAD REMOVAL

1. Elevate and support rear of vehicle.

CAUTION

Use care when supporting vehicle so that it does not tip

or fall. Severe injury may occur if machine tips or falls.

2. Remove the rear wheel.

3. Loosen pad adjuster screw 2-3 turns.

4. Remove the lower radius rod outer mounting bolt

nut and washer from the bearing carrier. Swing radius

rod down. Discard the nut.

5. Remove the two caliper mounting bolts

and lift

caliper off the brake disc.

NOTE

When removing caliper, be careful not to damage brake

line. Support caliper to avoid kinking or bending brake

line.

6. Push caliper piston into the caliper bore slowly using

a C-clamp or locking pliers with pads installed.

NOTE

Brake fluid will be forced through compensating port

into master cylinder fluid reservoir when piston is

pushed back into caliper. Remove excess fluid from

reservoir as required.

BRAKE SYSTEM

Polaris RZR XP Turbo User Manual

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