Polaris RZR XP Turbo User Manual

5.6
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
DRIVE CLUTCH SERVICE
DRIVE CLUTCH REMOVAL
1. Remove the three fasteners retaining the driver’s side
rear shock guard.
2. Loosen the clamp
q
retaining the PVT inlet duct to
the outer clutch cover.
3. Remove the eight screws
w
that retain the outer
clutch cover.
4. Maneuver the outer clutch cover outward as shown
below to access the drive belt.
NOTE
Angle the rear of the clutch cover up and use a slight
rocking motion to work the clutch free when removing
the cover. There will be very little clearance.
5. Mark the drive belt direction of rotation so that it can
be installed in the same direction.
6. Insert clutch spreader tool
e
into the driven clutch
and turn the tool clockwise to open the sheaves on
the driven clutch.
NOTE
The driven clutch spreader tool is included with the
vehicle’s tool kit
7. Walk the belt out of the driven clutch and drive clutch.
Remove the belt from the vehicle.
8. Hold the drive clutch using the drive clutch holding
tool and remove the drive clutch mounting bolt.
Drive Clutch Holding Tool:
PU-51861
9. Remove the drive clutch using the correct drive clutch
puller.
Drive Clutch Puller:
2872085
PVT SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English