3.82
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
6. After assembly, be sure the starter gear rotates in the
clockwise direction only.
FLYWHEEL INSTALLATION
1. If previously removed, reinstall the flywheel key.
2. Inspect and clean crankshaft and flywheel taper with
isopropyl alcohol or similar cleaning solution.
Replace crankshaft if surface damage is present.
Clean taper of crankshaft to remove all oil or grease.
3. Using an applicator, apply a 360 degree bead of
Loctite 641 (Yellow) to the internal taper surface on
the flywheel. Apply Loctite bead 5-6 mm from the
center of the taper, offset to the larger diameter of the
taper on the flywheel.
4. Using an applicator, apply a 360 degree bead of
Loctite 641 (Yellow) to the external taper surface on
the crankshaft. Apply Loctite bead 5-6 mm from the
center of the taper and offset to the smaller end on
the crankshaft. Be careful to not apply any Loctite to
the starter gear bearing.
5. Align flywheel key-way with key and install the
flywheel, seating it fully on taper.
6. Install flywheel retaining bolt
q
. Using a
commercially available strap wrench , hold flywheel
and torque the retaining bolt to specification.
NOTE
If the Cylinder Holding & Camshaft Timing Plate (PU-
50563) is installed, remove it before tightening the
flywheel.
TORQUE
Flywheel Retaining Bolt:
133 ft-lbs (180 Nm), loosen 180°, retorque to 133 ft-
lb (180 Nm)
7. Wipe off excess Loctite and let stand for 1 hour
before starting engine.
NOTE
Loctite cures with time, the longer the unit is let stand
before engine starting the better the bond will be.
8. Install the starter torque limit gear
w
as an assembly.
9. Proceed to Stator Cover Installation, page 3.82.
STATOR COVER INSTALLATION
1. Apply gasket tack adhesive to help hold gasket in
place during assembly.
2. Install a new stator cover gasket over alignment pins.
CAUTION
The flywheel contains powerful magnets. Use caution
when removing and installing the stator cover. DO NOT
place fingers between cover and crankcase at any time
during the removal / installation process or injury could
result.
ENGINE / COOLING SYSTEM
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