Polaris RZR XP Turbo User Manual

9
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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9. Measure piston diameter and replace if damaged or
worn beyond service limit.
MEASUREMENT
Front Caliper Piston O.D.:
Large: 1.3685-1.3700″ (34.76-34.80 mm)
Medium: 1.1860-1.1875″ (30.12-30.16 mm)
Small: .9985-1.000″ (25.36-25.40 mm)
10.Inspect the brake disc and pads as outlined in this
chapter.
BRAKE PAD INSPECTION
Measure the thickness of the pad material and backing
plate with a caliper. Replace pads if worn beyond the
service limit.
MEASUREMENT
Brake Pad Thickness:
.296 ± .007″(7.53 ± .19 mm)
.180″ (4.6 mm)
FRONT CALIPER ASSEMBLY
1. Install new sealing o-rings inside the caliper.
2. Carefully press the pistons into the caliper.
3. Install the mount bracket assembly and dust boots.
BRAKE SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English