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9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual

3.45

31.Remove intake manifold and throttle body as

assembly.

32.Disconnect the starter wiring.

33.Remove PVT hoses and outer cover.

34.Remove secondary clutch, belt and primary clutch.

35.Support the bottom side of the engine with wood

blocks or from the top side with an engine lift.

36.Remove the three allen screws

retaining inner

cover to engine.

37.Remove three bolts

retaining inner cover to engine

(over crank seal).

38.Remove fasteners retaining inner cover to

transmission.

39.Remove fasteners retaining inner cover to engine/

trans joint. Discard PVT inner cover o-ring around the

crankshaft snout.

40.Remove fasteners

2#2$

retaining engine to the engine

mount bracket.

41.Lift engine out of the chassis, be careful not to snag

any hoses or wiring.

42.If replacing engine: remove applicable coolant

hoses, stator/flywheel, starter and engine sensors.

ENGINE INSTALLATION

1. If removed from engine: install applicable coolant

hoses, stator/flywheel, starter and engine sensors.

2. Install engine in the chassis, be careful not to snag

any hoses or wiring.

3. Install fasteners retaining engine to the engine mount

bracket. Torque fasteners to specification.

TORQUE

Engine Mounting Bracket Fasteners:

42 ft-lb (57 Nm)

ENGINE / COOLING SYSTEM

Polaris RZR XP Turbo User Manual

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