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Polaris RZR XP Turbo - Crankcase Disassembly; Starter One-Way Clutch Disassembly

Polaris RZR XP Turbo
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3.60
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
7. Place flywheel on a work bench with the one-way
clutch facing up. Grasp clutch gear and rotate
clockwise. It should turn smoothly without binding.
8. Rotate one-way gear counterclockwise. The gear
should immediately lock in position and not slip.
9. Inspect the one-way gear bushing
r
for wear or
galling. If service is required, refer to Starter One-way
Clutch Disassembly, page 3.60.
STARTER ONE-WAY CLUTCH
DISASSEMBLY
1. Lift up to remove starter one-way gear
q
.
2. Remove the three one-way clutch retaining screws
w
.
3. Remove the one-way clutch and inspect both sides of
drive rollers
e
. Inspect the roller contact surface
r
inside the hub for wear, damage or uneven surface.
4. Inspect drive surface of starter gear
t
and bushing
y
for wear, damage or uneven surface. If any starter
one-way clutch component is worn or damaged,
replace the clutch and starter gear as an assembly.
CRANKCASE DISASSEMBLY
1. Remove the four fasteners
q
retaining the oil cooler
w
to the crankcase.
ENGINE / COOLING SYSTEM

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