Polaris RZR XP Turbo User Manual

9.28
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
7. Install rear caliper (see Brake Caliper / Pad
Installation, page ). Bleed the brake system. (See
BRAKE BLEEDING / FLUID CHANGE, page 9.11.
8. Field test unit for proper braking action before putting
into service. Inspect for fluid leaks and firm brakes.
Make sure brakes do not drag when pedal is
released. If the brakes drag, re-check assembly and
installation.
REAR BRAKE CALIPER / PAD
INSTALLATION
1. Install the rear caliper with new mounting bolts.
Torque mounting bolts
q
to specification.
TORQUE
Rear Caliper Mount Bolt
q
:
46 ft-lbs (62 Nm)
2. Install brake line banjo bolt
w
retaining the brake line
fitting to the caliper. Properly orient the brake line
fitting to the caliper as shown. Torque banjo bolt to
specification.
NOTE
The vertical centerline used for measurement is based
on the caliper pin locations.
NOTE
Banjo Bolts:
15 ft-lb (20 Nm)
3. Install lower radius rod bolt, washer and new nut.
Torque to specification.
TORQUE
Radius Rod to Bearing Carrier Bolt:
50 ft-lb (68 Nm) + 45°
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Follow bleeding procedure outlined earlier in this
chapter.
6. Install wheel and torque wheel nuts to specification.
BRAKE SYSTEM

Polaris RZR XP Turbo Specifications

General

Brand	Polaris
Model	RZR XP Turbo
Category	Offroad Vehicle
Language	English